When I first moved into this house just over two years ago, the great room in the basement had some really dim and dingy light fixtures. So I replaced them with some simple round incandescent fixtures. But I was never really satisfied with those, for several reasons:
- They stuck out too much from a ceiling which is already slightly lower than normal.
- They directed too much light to the sides, impacting the projection picture too much.
- They were not individually controllable — all six were on the same dimmer switch. I often want to leave the front two lights off to avoid washing out the projection screen, while still lighting the rest of the room.
- They used too much energy. 6 x 100 = 600 watts just to light that room. Ouch!
With the latest upgrade, I’ve managed to solve all of these problems!
- I had to go with fully recessed fixtures to solve problems 1 and 2. The challenge there is that the original holes were in an odd size (10" square) that nobody uses anymore. (The house was built in 1952, and I’m pretty sure the fixtures I removed two years ago dated from that era.) Recessed florescent fixtures come in certain standard sizes, from which I chose 1′ x 4′.
- The original fixtures were all wired to the same switch, but I wanted to control them separately. Insteon let me do that, by directly hooking up hidden Insteon switches to each new light fixture, and hard-wiring the original switched wires to ON.
- For efficiency I considered both florescent and LED lighting. LED is much more efficient even than florescent, but the problem is household LED lighting costs a lot if you want something bright (though it is slowly getting cheaper). Florescent is cheap and moderately efficient, but it’s not dimmable which makes it unsuitable for a theater room. I ended up going with a hybrid solution.
Of course, you can’t just buy a hybrid florescent-LED recessed fixture with integrated Insteon switches off the shelf. So I built my own by cutting up, drilling, rewiring, and generally hacking a standard recessed florescent fixture. I’m very pleased with the result, which is why I’m showing it off. Here’s a photo of one in my basement ceiling, with the cover open and hanging down.
(No, it’s not actually warped, that’s just distortion from the camera.)
On the two ends, you can see the two integrated Insteon switches which are easily accessible with the cover open, but invisible with it closed. The one on the right controls the two small dimmable LED floodlights (currently on), and the one on the left controls the florescent tubes. The custom wiring, extra bulb sockets, and florescent ballast are hidden underneath the raised bulge that goes down the middle.
The two LED floodlights use only 3W each, but together they put out about as much light as a 45W incandescent bulb! That’s certainly not enough to brightly light the room – the florescent bulbs serve that purpose — but it’s some nice moonlight for when the projector is on. Actually I’ll leave at least a pair of the LED lights on all the time to prevent the basement from being a dark cave. I used to leave a 45W bulb on down there all the time, but now this will save me a continuous 39W. At that rate, the LEDs will pay for themselves in… about 2 1/2 years. Since LEDs last halfway to forever, in this case they’re easily worth it without even counting the green factor.
The biggest problem with this whole design is the amount of time it takes to do the custom modifications. Did I mention I’ve only done one out of six so far? Now that I know exactly what I’m doing it should go a little faster, but still, it will probably be a while before I get all six of them done.
For the one, the scary part was cutting the big hole in my basement ceiling. I used a powered reciprocating saw, and got the hole pretty close to correct. There are some very small gaps and chips in the plaster on one side which aren’t very noticeable and can be touched up with spackle.
The really hard part was getting the thing mounted up into the ceiling… by myself! Saeed wasn’t around, and I was impatient to get the job done. It’s not terribly heavy, but I just didn’t have enough hands to hold and screw at the same time. But I somehow managed it, without doing anything stupid or dangerous.